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I. Project Background
As a global leader in smart battery technology, Envision AESC currently operates 13 battery manufacturing facilities across China, Japan, the United States, the UK, France, and Spain. Faced with challenges in multi-process collaboration and bottlenecks in warehouse turnover efficiency, Envision AESC has partnered with BangQi Technology to successfully implement BangQi's intelligent three-dimensional warehousing solutions, chemical analysis and capacity testing solutions, and high-precision logistics line systems at its key sites, including South Carolina in the U.S. and Wuxi, Jiangsu Province.
Building a smart, automated warehouse system: enabling high-density storage of raw materials and finished products, coupled with real-time digital twin-based management and control; covering hardware and software components such as WCS, WMS, electrical control systems, aisle stacker cranes, and pallet conveyor lines.
Building an integrated chemical formation and capacity system: Specifically designed for cell activation, shaping, and precise performance screening, this system integrates key hardware and software components—including charge/discharge testing, thermal management, and data communication—to ensure cell consistency and reliable performance at the factory.
Deploying a high-precision logistics line system: seamlessly connecting the core process stages of coating, slitting, and assembly, while integrating various equipment such as the substrate belt conveyor, reciprocating elevators, and gantry overhead cranes.
II. Challenges Faced (Partial)
- Automated Stereoscopic Warehouse Project
- High-density storage clashes with ultra-fast pacing; cross-system collaboration hits a bottleneck, leading to delayed responses in automated warehouse and AGV scheduling—and triggering order conflicts.
- Chemical Capacity Building Project
- The chemical formation and conditioning process features a complex workflow with tight cycle times, while traditional production methods face multiple bottlenecks: inefficient material handling, spatial constraints combined with intricate layouts, and challenges in maintaining consistent product quality.
- Logistics Line Project
- The single-line segment stretches over 100 meters and features a complex process flow, making it difficult for traditional conveying methods to maintain synchronized production rhythms—and severely limiting the release of full production capacity.
III. Solutions (Partial)
- Intelligent 3D Warehouse System
- By adopting a high-storage design, we achieve dense storage of goods; and by integrating with warehouse management systems such as the electric control system, WMS, and WCS, we enable seamless cross-system connectivity.
- Chemical Capacity Building Project
- We have developed a fully automated conveyor system integrating film baseband transport, reciprocating lifting, and high-altitude gantry conveyance.
- Intelligent Logistics Line System
- Pallets are transported via the substrate belt conveyor line, moving helium-inspected, discharged square-shell cells to the baking equipment. After the cells are retrieved, the empty pallets return to the helium inspection equipment's discharge station.
4. Project Revenue (Partial)
- Efficiency has significantly improved, with the time for a single transport cycle now reduced.
- End-to-end closed-loop management
- Labor costs significantly reduced
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