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Partnering with leading companies in the new energy industry, BangQi's OHT products set a new benchmark for fully automated loading and unloading.
Release date:
2024-12-05 21:31
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BangQi OHT products drive dual breakthroughs in production efficiency and quality for leading new energy companies.
Recently, BangQi Technology's fully automated OHT loading and unloading solution was successfully implemented at a leading new-energy company, leveraging its advanced digitalization and highly automated technological advantages. Helping enterprise customers significantly enhance the efficiency and precision of coil material handling, as well as loading and unloading processes. Achieve a 90% reduction in labor costs and an 80% increase in loading/unloading efficiency. 。 This innovative achievement provides robust, experience-based support for the comprehensive upgrade of scenarios in the new energy industry, such as coil handling and diaphragm transportation.
Breaking through traditional bottlenecks
Developing a highly efficient and precise coil handling system
Traditional coil-handling equipment typically relies on manual operation or semi-automatic systems, which not only Inefficient and cumbersome to operate , and it still exists High labor costs and the risk of material drop 。
Previously, customers from the aforementioned leading new-energy companies had been using friction-wheel-based loading and unloading equipment. However, due to issues such as low transmission accuracy and complex maintenance requirements, these systems struggled to meet their demands for efficient production and consistent high-quality output. Moreover, the frequent need for equipment maintenance and the intricate debugging process further prolonged production cycles, ultimately hindering efforts to boost overall manufacturing capacity.
In response to customer challenges, BangQi Technology has introduced a solution specifically designed for applications such as coil handling and diaphragm transport. Fully Automated OHT (Overhead Hoist Transfer) Loading and Unloading System The system integrates High-precision gear-rack transmission, AI-based visual positioning, dual-head design, and modular construction Featuring multiple advanced technologies, it completely breaks through the performance limitations of traditional equipment, enabling a smart upgrade across the entire process of coil material handling.
By integrating servo motors with a vision system, BangQi's fully automated OHT loading and unloading system enables precise equipment positioning, ensuring transmission accuracy within ±1mm. This effectively addresses the limitations of traditional equipment in terms of precision, while also significantly boosting handling efficiency.
Empowering with innovative technology
Achieve full automation and multi-scenario compatibility
BangQi Technology's fully automated OHT loading and unloading system integrates advanced AI-based visual positioning technology, robotic arm control technology, and information technology, enabling it to… Quickly identify coil positions and achieve automatic alignment, reducing loading and unloading time. ; Meanwhile, the device's dual-head design enables Flexible compatibility with various specifications of roll materials and diaphragms , enhancing the versatility and adaptability of the production line; furthermore, the system features deep integration Production data collection, real-time monitoring, and workforce condition analysis Functions like these can seamlessly integrate production, equipment, personnel, and materials, further enhancing overall production management capabilities.
Not only that, but to ensure the stability and precision of the docking process, the BangQi OHT system is equipped with a built-in Adaptive Correction Function , and is also equipped with Security scanners and multi-layered protection mechanisms , capable of automatically correcting deviations, ensuring safety throughout the operation, and preventing production interruptions caused by material drop-offs or equipment malfunctions. Additionally, Modular Design It simplifies equipment debugging and maintenance, while also supporting future feature expansions, significantly enhancing the system's flexibility and adaptability.
A New Benchmark for Smart Manufacturing
Drive a comprehensive upgrade of the new energy industry
After the project was completed, the workshop production efficiency of this leading new-energy company achieved a qualitative leap, realizing End-to-end intelligent handling and loading/unloading operations—from the storage rack to the machine. The introduction of BangQi's fully automated OHT system has not only made material handling more efficient and precise but has also significantly reduced operational costs. Artificial labor requirements have been reduced from the original 10 people to just 1, resulting in a 90% reduction in labor costs. , significantly easing the pressure on companies in terms of human resource management. At the same time, The loading and unloading cycle has been reduced from 8 minutes to less than 2 minutes, resulting in an efficiency improvement of nearly 80%. , meeting the customer's demand for high-paced production operations.
Additionally, the BangQi fully automated OHT system also boasts advanced adaptive correction and safety protection features, Completely resolved the material spillage issue during handling, achieving a "0" spillage rate. This breakthrough not only prevents material slippage and the resulting losses but also ensures consistent product quality—from handling to the final finished product. The non-performing loan ratio has decreased to 70%-80%. On this basis, The workshop's overall production cycle has been shortened by 60%. , order response times have improved significantly, greatly enhancing market competitiveness.
"BangQi's fully automated OHT product has built a system Efficient, low-consumption, and safe The intelligent manufacturing system, Truly helping us Achieved the dual goals of cost reduction, efficiency improvement, and quality enhancement. 。 “The head of the aforementioned company stated, ‘This project, driven by data-driven innovation, has provided valuable insights and direction for digital transformation and upgrading in enterprises within the new energy industry.’”
As a global pioneer in AI-driven, unmanned digital factories for intelligent manufacturing, BangQi Technology is steadfastly committed to advancing the digital transformation and intelligent upgrading of the global manufacturing industry. Moving forward, BangQi Technology will Continue to deepen research and development in AI, big data, and automation technologies, optimizing the performance of our fully automated OHT system to deliver smarter, more efficient, safer, and precision-driven solutions for the new energy industry—and beyond into a wider range of manufacturing sectors. Together with global customers, we are jointly building a digital and intelligent manufacturing ecosystem to empower the global manufacturing industry.
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