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90% Cost Reduction? BangQi Powers the Smart Warehouse Revolution for a Billion-Dollar Battery Giant—Shattering Performance Barriers!
Release date:
2025-07-25 09:46
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Unveiling the secrets behind how this trillion-dollar lithium battery giant is driving its smart manufacturing upgrade.
Driven by both policy and market forces, the power battery industry chain is moving toward large-scale production and delivery. However, effectively improving the efficiency of battery raw material production as well as finished-product warehousing and logistics remains a critical challenge.
A leading large-scale new energy enterprise ， Focusing on the research, development, production, and sales of power battery systems for new energy vehicles and energy storage systems, we are one of the first domestic manufacturers to achieve international competitiveness in the power battery sector.
During the company's drive to build a smart factory, BangQi Technology deployed a comprehensive smart warehouse and logistics system, helping it efficiently manage all production elements—people, machines, materials, methods, and environment. Logic. Among these, the automated warehouse system, as the core of the smart warehousing and logistics system, plays a crucial role in the power battery production chain.
The BangQi Intelligent 3D Warehouse System has helped the company achieve an automation rate increase of over 90%, a 90% improvement in space utilization, a 30% reduction in labor and warehousing costs, and a 20% boost in production capacity. , and by optimizing space layout and process flows, the company can organize production activities more efficiently, leading to simultaneous improvements in both production process efficiency and quality, thereby enhancing its overall competitiveness.
01 The Pain of Warehousing
Surging throughput, insufficient space, and low efficiency
In this project, companies are facing the serious challenge of a sharp increase in warehouse throughput. The continuous influx of diversified materials has severely hampered storage and production-line efficiency, exposing longstanding issues in the existing warehouse system—such as low space utilization, poor transportation and sorting efficiency, and imbalanced equipment coordination.
Challenges in Material Property Management
The raw materials used in power battery production are diverse, with significantly varying physicochemical properties. Traditional warehousing systems fail to meet the specific storage requirements of these different materials, leading to redundant operational processes and rising management costs—making a customized, intelligent, automated warehouse solution urgently needed.
Low storage space utilization
Battery modules and other heavy materials are bulky and dense, making it challenging for traditional flat warehouses or shelving systems to store them efficiently. As a result, vertical warehouse space often remains underutilized, leading to insufficient storage capacity per unit area—urgently calling for high-density storage solutions to unlock the full potential of available space.
Low efficiency in transportation and sorting
The production process of power batteries involves multiple stages. As business volumes surge and order delivery cycles shrink, traditional systems are revealing three major bottlenecks: insufficient material transportation speed, simultaneously low accuracy and efficiency in sorting operations, and uneven distribution of equipment tasks—issues that directly hinder production line throughput and create critical chokepoints in the supply chain.
02 Software-Hardware Collaboration
Streamlining the efficient logistics loop for new energy vehicles
The company needs to build an intelligent, automated warehouse system to expand storage capacity, upgrade its warehousing and logistics operations to a more specialized level, and establish a highly resilient logistics framework capable of supporting the rapid scaling of new energy production capacity.
BangQi Technology has deeply integrated the company’s core elements—such as warehousing and logistics routing, inventory requirements, and production processes—to tailor a comprehensive, intelligent, and automated warehouse solution.
This solution centers around stackers, conveyor systems, and palletizing robots, complemented by multi-point AGV collaboration, ensuring rapid and seamless material transfers between various storage zones. It helps customers boost production line efficiency while delivering groundbreaking improvements in inbound/outbound processes, cargo storage information tracking, and operational flexibility for warehouse staff.
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Customized Intelligent Automated Storage System
Addressing the storage needs of the company's various materials, BangQi Technology designs customized intelligent automated storage systems that integrate smart warehouse racking, stacker crane systems, and multi-level shuttle car systems, enabling intelligent storage and management of various materials while significantly boosting storage efficiency and space utilization.
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Material Tracking and Intelligent Control
Use BangQi Technology's independently developed WMS system seamlessly integrates with the company's upstream and downstream MES and ERP systems, enabling real-time material tracking, comprehensive information traceability, and intelligent control. By monitoring and optimizing material flow, the system can automate sorting, loading, and delivery, enhancing the efficiency and accuracy of logistics operations.
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Optimizing space layout and process flow
Through systematic design, Optimize the planning of production facilities and process flows to maximize space utilization, enhance spatial efficiency, streamline inbound and outbound operations, reduce transportation distances, and achieve a balanced approach between storage capacity and operational productivity. At the same time, an intelligent scheduling and dispatching system has been implemented to automate and optimize the production process, further enhancing both manufacturing and logistics efficiency.
03 Smart Storage Upgrade
Empowering the battery industry to achieve a leap in efficiency
By deploying BangQi Technology's intelligent, three-dimensional warehousing solution, this leading new-energy company has successfully achieved an intelligent upgrade of its warehousing system. This system seamlessly integrates stackers, AGV clusters, and AI-powered vision robots to create a fully automated warehousing ecosystem, significantly enhancing logistics collaboration efficiency.
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Breakthrough efficiency improvement
The warehouse's storage capacity per unit area has surged by 97.7%, significantly increasing its ability to accommodate a wider variety of materials.
Optimizing order turnover efficiency, we’ve accelerated inbound operations by 30% and reduced single-SKU picking time by 30%.
The stacker operates at high speed with exceptional precision, while the four-way shuttle frees up vertical space, boosting storage density by 50%.
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Overall costs reduced by 30%
Automation rate increased by over 90%, while manual tasks were reduced by 60%.
Maximizing space utilization while significantly reducing warehousing renovation costs.
AI-powered visual robots achieve precise code and pallet dismantling, simultaneously enhancing operational safety and improving environmental comfort.
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Production Empowerment and Upgrade
Order fulfillment rate and outbound accuracy both improved, while production capacity increased by 20%.
The data platform enables operational visualization and supports flexible production decision-making.
The modular architecture leaves room for future expansion, seamlessly integrating with the second-phase intelligent upgrade.
Currently, the company is steadily advancing its strategic transformation from "automation → digitalization → intelligentization" by leveraging the BangQi Smart Warehousing Solution, setting a new benchmark for intelligent manufacturing in the new energy industry.
To date, BangQi Technology has successfully implemented over 1,000 projects worldwide and boasts Leading new energy companies such as CATL, EVE Energy, ATL, Guoxuan High-Tech, Xinwangda, and JinkoSolar Including nearly 100 top-tier, industry-leading domestic and international clients.
In the future, BangQi Technology will continue to deepen its expertise in cutting-edge technologies such as artificial intelligence, big data, and cloud computing. We will collaborate with leading global manufacturing companies to jointly accelerate the industry’s digital, autonomous, and low-carbon transformations—empowering China’s new energy sector to secure an even stronger position on the global smart manufacturing map.
About BangQi Smart Warehouse Solutions
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BangQi helps customers achieve end-to-end digitalization of their warehousing and logistics processes through solutions like automated stereoscopic warehouses, automated flat warehouses, and advanced automatic dock unloading systems. Among these, BangQi's automatic dock unloading system features innovative models such as rail-guided forklift-based automated loading and unloading, tail-box AGV-driven cargo handling, and flying-wing-style automated loading and unloading. It can help customers achieve a more than 50% improvement in loading and unloading efficiency, with an overall automation rate exceeding 90%, while reducing labor costs by 50% to 70% and boosting production capacity by 10% to 20%.
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