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The battery cells "run" entirely on their own throughout the entire process! Partnering with power battery giant Envision AESC, BangQi is reshaping the benchmark for lithium-ion battery manufacturing.
Release date:
2025-07-08 09:45
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The future of lithium battery production lines is already here!
Against the backdrop of accelerating global electrification and the green energy transition, power batteries—acting as a core component of the new-energy industry chain—are now entering a new cycle marked by explosive production capacity growth and rapid technological advancements.
Facing ever-growing capacity demands and increasingly complex manufacturing processes, Pound Flag Technology Partnering with global leaders in the power battery industry Farview Power , advancing the digital upgrade of production lines centered around core battery cell processes, Achieving "fully unmanned operations, lightning-fast efficiency, and closed-loop sustainability," we have successfully created a globally leading benchmark project in automation. 。
In-depth Analysis of Industry Pain Points
Triple anxieties over production line efficiency, safety, and costs
The manufacturing process for lithium-ion battery cells is complex and demands strict production rhythms, especially in critical production stages like cutting, stacking, welding, and packaging. In these core areas, the efficiency of transferring cell trays directly determines the overall production capacity of the entire line.
0 1
Labor-intensive with high risk levels
The battery cell trays require extensive manual handling, which not only leads to high labor intensity and fatigue but also poses safety risks, as the cells themselves are flammable and explosive materials.
02
Low transportation efficiency, limited production capacity
The single-line segment stretches over 100 meters and features a complex process flow, making it difficult for traditional conveying methods to ensure synchronized production rhythms.
03
Space-constrained, complex layout
The production line has a compact layout, requiring transportation across multiple floors or areas—tasks that traditional AGVs or forklifts cannot efficiently and flexibly handle.
Pound Flag AI Unmanned Solutions
Build a three-dimensional, closed-loop production line "High-Speed Channel"
Leveraging its deep expertise in AI and digital technologies, BangQi Technology has developed an unmanned transportation system that integrates film-based belt conveyance, reciprocating lifting, and high-altitude gantry transport—tailored to meet customer needs and helping them revitalize their production-line logistics networks.
The main transport channel for the entire production line is made up of a substrate belt conveyor system, specifically designed for cell pallets. Each segment can handle up to 120 kg and features high speed, stability, and precision. Starting from the cutting-and-stacking unloading station, the pallets are automatically loaded onto the conveyor, where they move swiftly along the line, seamlessly connecting with X-ray inspection, welding, and packaging stations. The entire process is fully automated and precisely synchronized, significantly enhancing the line’s overall throughput and rhythm consistency.
Addressing the vertical transportation needs of the production line, The BangQi system is equipped with a reciprocating elevator that efficiently handles vertical transportation between different floors and workstations. Each unit can carry up to 60 kg, effectively overcoming space constraints and enabling a more dynamic, high-performance logistics flow.
Addressing the need for cross-core-channel, long-distance transportation within the production line, BangQi Technology has specially equipped its production line with a gantry-type high-altitude lifter, creating an aerial "high-speed corridor." This allows battery cell pallets to move seamlessly through the densely packed production area—without occupying valuable floor space—and leaves ample room for future capacity expansion and equipment upgrades.
Throughout the entire transportation process, after delivering the battery cells, the pallets are automatically returned via the conveyor line and elevator back to the cutting and stacking unloading station. Implementing a fully closed-loop transportation system has significantly enhanced the flexibility of the production line, enabling it to truly enter the era of "unmanned factories."
Increase efficiency, reduce costs, and expand capacity
Establish Lithium-ion Battery Unmanned Factory Benchmark
After the Pound Flag solution was launched, customers saw significant improvements in their production line performance metrics.
1. Transportation efficiency has significantly improved, Single transport cycle Reduced from 15 minutes to 6 minutes , improved efficiency Over 150% , completely breaking through the production capacity bottleneck.
2. Labor costs have dropped significantly—what once required 8 workers per shift can now be achieved Fully automated throughout the entire process This both saves labor costs and eliminates risks caused by human fatigue.
3. Significantly optimized space utilization with a three-dimensional transportation solution Release Over 70% Ground space , the factory layout is more rational, and production lines operate more smoothly.
4. Operations and energy costs have decreased simultaneously—after replacing traditional forklifts and manual transportation, energy consumption has been significantly reduced. Operations and maintenance costs reduced by more than 65%。
5. The safety and stability of the entire production line have achieved a qualitative leap. Fully automated, closed-loop transportation Not only does it eliminate safety hazards, but it also significantly boosts the yield of high-quality products and ensures greater production consistency.
This collaboration, BangQi Technology not only helps customers break through the bottlenecks of traditional production lines but also sets a new benchmark for the unmanned transformation of high-density, complex-process production lines in the lithium-ion battery industry. Having developed to this day, BangQi Technology Globally, it has already Over 1,000 projects completed , possessing CATL, EVE Energy, ATL, Svolt Energy, Gotion High-Tech, Xinwangda, Jinko Solar Nearly 100 top-tier, globally recognized leading customers, including major new energy industry leaders.
In the future, BangQi Technology will continue to deepen its expertise in cutting-edge technologies such as artificial intelligence, big data, and cloud computing. We will collaborate with leading global manufacturing companies to jointly accelerate the industry’s digital, autonomous, and low-carbon transformations—empowering China’s new energy sector to secure an even stronger position on the global smart manufacturing map.
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