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Empowering Guoxuan High-Tech, the power battery giant, to leap into intelligent manufacturing—BangQi ushers lithium-battery production into a fully automated era!
Release date:
2025-06-25 09:05
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Is lithium-battery manufacturing getting too competitive? BangQi has gone "unmanned" and taken full control!
Against the backdrop of continued strong growth in the global new energy industry, the lithium-battery cell production segment is facing "Improve quality, boost efficiency, reduce costs, and cut workforce" Multiple challenges ahead.
At Global leader in the lithium-battery industry—Guoxuan High-Tech In the process of advancing the digital upgrade of its battery cell production line, BangQi Technology has deployed a comprehensive system for it. Covering multiple critical stages such as raw material feeding, production line transfer, and auxiliary material loading All-Scenario AI-Powered Unmanned Solutions , helping customers overcome the "last mile" challenge in lithium-ion cell production and achieving a critical leap forward in intelligent manufacturing for new energy solutions.
Pain points in lithium battery manufacturing
Multiple processes, high frequency, intensive labor, low collaboration
On the battery cell production line, material flow involves long chains and densely packed processes, requiring hundreds of daily handling tasks. For years, these tasks have relied heavily on manual labor—pushing carts, stacking materials, and transferring them across the facility. Not only is this approach costly, but it also creates significant bottlenecks.
High labor input, yet efficiency remains challenging to ensure. : Powder material handling, electrode roll transportation, and other tasks are high-intensity and high-frequency, with frequent team rotations. As a result, operational efficiency is significantly affected by fluctuations in workforce availability and condition.
Multiple process breakpoints and poor cycle-time coordination : Insufficient intermediate buffering leads to frequent "waiting" and "accumulation" in processes like roll pressing and slitting, severely disrupting the coordinated rhythm of the production line.
Dual requirements for high precision and safety : Materials like extreme coils and aluminum casings demand extremely high stability during handling—traditional manual methods often lead to drops and collisions, resulting in product damage.
Space-constrained, complex scenarios : The workshop corridors are narrow and the materials vary widely in type, making it difficult for traditional forklifts to balance both safety and maneuverability, leading to chaotic scheduling.
Covering the entire link and all scenarios
BangQi's unmanned solution builds an "Industrial Brain."
Facing this complex production environment, BangQi Technology has deployed a full-scenario AI-driven, unmanned solution for enterprise clients, covering key production stages of lithium-ion battery cells. This solution has enabled the creation of a highly flexible, intelligently scheduled, fully automated cell production network.
1. Raw Materials Side: Automated Handling and Buffer Stacking for Powder Materials Upon Arrival
BangQi has implemented automated transport of powdered materials from the storage area to the stacking buffer zone and unpacking area using stealthy forklift AGVs, ensuring 24/7 uninterrupted operation. The system replaces manual forklifts, increasing raw material input efficiency by 60%. , providing a stable "starting point" for the subsequent process.
2. Coating Section: Loading and unloading of material rolls, along with recycling of empty roll cores in a continuous cycle
In the coating section, the BangQi dual-lift AGV automatically handles the loading and unloading of heavy material rolls, while simultaneously recovering empty cores and precisely aligning them with the loading station. Picking-and-placing throughput increases by 40%, while the volume of handling tasks doubles. , achieving an automated closed loop for workstation logistics.
3. Advanced Roll Transfer and Cache Handling: Bridging the Information Silos Between Roller Pressing and Slitting
In the transfer section from roll pressing to slitting, BangQi precisely transports high-frequency electrode coil buffers using deployed roller AGVs. The system features automatic obstacle avoidance and autonomous scheduling, ensuring complete efficiency. Break down information silos and significantly reduce manual intervention. 。
4. Winding Section: Multi-Scenario Handling of Master Coils and Auxiliary Materials
In the winding section, BangQi utilizes a single-arm cantilever combined with a stealthy AGV system to precisely deliver auxiliary materials such as pole pieces, separators, and aluminum casings. The AGV features advanced multi-objective scheduling and multi-point positioning capabilities, enhancing Line-wide cycle time accuracy is maintained within ±3 seconds, boosting daily output by 15%. 。
80% cost reduction, 70% stability and efficiency improvement
BangQi Drives Smart Manufacturing Leap in the Lithium Battery Industry
After efficient deployment and debugging, BangQi’s all-scenario AI unmanned solution has achieved stable operation, helping enterprise clients achieve remarkable results in reducing workforce, cutting costs, and boosting productivity.
· Overall handling efficiency improved by 70% High-frequency handling tasks are fully managed by AGVs, significantly reducing wait and interruption times.
· Labor costs reduced by 80% : The project originally required more than 15 movers, but now only 1-2 people are needed to manage the system’s backend.
· Product defect rate drops by 65% : Material handling posture is stable, with no drops, significantly reducing the damage rate of ultra-thin coils.
· Enhanced IT Integration Capabilities :The AGV system integrates with the MES system's data interface, creating a real-time, visualized logistics map that enables full-process control and traceability of the material handling operations.
This project has fully demonstrated the adaptability and efficiency benefits of BangQi's all-scenario unmanned solution in lithium-battery production. Moving forward, BangQi will continue to deepen its expertise in the new-energy intelligent manufacturing sector, aiming to Flexible multi-robot collaboration, full-scenario coverage, and an intelligent scheduling hub At the core, we're building "unmanned factories" for leading companies across more industries, helping drive global manufacturing toward Higher standards, lower energy consumption, greater resilience Advancing toward a fully automated factory.
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