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[BangQi Energy Storage Case] Boosting Production Efficiency by 30%! How Amazing Is BangQi's Digital Transformation?
Release date:
2024-03-07 18:42
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See how BangQi's digital solutions are optimizing the energy storage battery production process!
These issues have become major obstacles hindering companies from unlocking their full productivity potential. Against this backdrop, enhancing production efficiency, ensuring product quality and safety, and optimizing production management are now critical for the sustainable growth of energy storage enterprises.
However, despite the promising outlook for the energy storage market, the industry still faces several pain points and challenges. For instance, Energy Storage Battery PACK Production Line It is prone to occur during the production process. Low handling efficiency, significant safety risks, and inefficient processing of defective products 这些问题 have become major obstacles hindering companies from unlocking their full productivity potential. Against this backdrop, enhancing production efficiency, ensuring product quality and safety, and optimizing production management are now critical for the sustainable growth of energy storage enterprises.
As a company deeply rooted for many years in the digital and intelligent transformation of smart manufacturing, BangQi Technology leverages its LDS digital industrial platform—built around an AI-powered large model—as well as its robot dispatch system ADS and extensive technological expertise gained in the lithium-ion battery industry. With unique business attributes and competitive advantages, the company has introduced cutting-edge digital solutions tailored specifically for the energy storage sector. It provides an efficient, safe, and reliable digital, unmanned solution for energy storage battery PACK production lines, enabling energy storage companies to achieve multi-dimensional upgrades across their entire industrial chain.
Case Study Sharing
Supporting the digital upgrade of the energy storage battery PACK production line
Customer Profile
In a leading enterprise's energy storage battery PACK production line, there exists Low handling efficiency and significant potential safety risks and other related issues. Additionally, any defective products (NG) must be addressed promptly; however, the current production line typically relies on manual intervention for handling NG products, leading to low efficiency and a higher risk of errors. Therefore, enhancing both the efficiency of material handling and the processing of defective items has become an urgent priority for this project.
Solution
Addressing customer pain points, BangQi Technology has introduced a digital solution for the energy storage industry that seamlessly integrates single-layer material handling carts with workstation PLCs, enabling communication directly with the workstations.
In this way, the tooling cart can autonomously perform actions such as entering, positioning, lifting, and exiting workstations based on their specific needs, ensuring safe and precise material handling. Additionally, it can take advantage of the 6-minute idle period during workstation operations to automatically move to the charging station for recharging, guaranteeing continuous and reliable operation.
The AGVs in the project also have the capability to receive NG signals from each workstation. Once an NG signal is received, the AGV immediately reacts and determines whether to route the product to the corresponding NG station. For NG products, BangQi’s solution includes a feature that allows them to be reintroduced into the production line, ensuring timely reprocessing and preventing issues like inventory buildup and resource waste.
Additionally, the BangQi solution now enables users to instantly check the binding information between workstations and tools, providing customers with greater convenience and visualized data support for production management.
Project Outcomes and Evaluation
By introducing digital solutions tailored for the energy storage industry, this customer’s battery PACK production line has adopted entirely new production and management approaches, enabling sustainable development and growth while delivering the following benefits and value:
1. Enhancing production efficiency: The implementation of automated handling and NG product management systems enables Production line efficiency improved by 30%, adding 20 hours of production time each month, while capacity utilization increased by 15%. 。
2. Enhanced Safety: Automated handling reduces direct human contact, Save 45% on labor costs each month , while also reducing safety risks during handling and enhancing overall production line safety.
3. Enhancing Production Quality: The timely handling of NG products and their ability to be re-launched ensure the stability and reliability of product quality. The defect rate has been reduced by 70%. , ensuring product quality and customer satisfaction.
4. Optimize Production Management: Enterprise customers can access the system at any time to check the binding information between workstations and tooling, providing enhanced data support and visual insights for production management. This optimizes production planning and scheduling, boosts managerial efficiency, and equips the production line with greater flexibility and faster response times.
In collaboration with the aforementioned client, BangQi's energy storage digitalization solution has brought significant benefits to the company's growth. Cost reduction and efficiency improvement, safety assurance, and quality enhancement It also further boosts the release of productivity in the energy storage industry and drives the upgrading of its industrial chain. This not only highlights the company's deep technological expertise and specialized capabilities in intelligent manufacturing digitalization and energy storage, but also provides valuable insights and lessons for the future development of the energy storage sector.
In the future, as the energy storage market continues to expand and demand grows, BangQi Technology will keep leveraging its technological strengths and innovative capabilities to drive the energy storage industry toward an even brighter and more sustainable future. Intelligent, efficient, and secure Moving forward in this direction, we aim to create greater value for our customers and contribute even more to the global energy transition and the advancement of new energy technologies.
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