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Automatic loading and unloading on the platform
A smart warehouse solution built around the core objectives of "space optimization + efficiency maximization + intelligent management."
Get the SolutionThe Pound Flag platform's automated loading and unloading solution is a multi-scenario, autonomous docking system built on AI-driven unmanned technology. It addresses the pain points of traditional platform-based loading and unloading operations—namely, high labor costs, significant error rates, and slow efficiency—while enabling the flexible deployment of various automated handling methods, including fork-track systems, tail-box AGV systems, and dual-wing expansion designs.
The system integrates intelligent recognition, path planning, autonomous obstacle avoidance, and dynamic scheduling capabilities, seamlessly adapting to various truck tailgate structures and logistics loading/unloading rhythms. It is widely deployed in high-turnover environments such as manufacturing, 3PL, e-commerce, and pharmaceuticals, enabling "fast, precise, stable, and clean" unmanned platform-level cargo handling operations.
Key Highlights
Diverse loading and unloading methods, flexibly adapted to multiple vehicle models
Fork-rail loading and unloading: The rails are embedded into the tailgate or platform, enabling parallel loading and unloading—offering high stability and efficient space utilization.
AGV Loading and Unloading for Trailer Boxes: A compact AGV enters the trailer box to autonomously transport goods, compatible with standard cargo containers, wheeled chassis, and other types of carriers.
Wing-based loading and unloading: Quickly dock with cargo trucks on both sides, boosting operational efficiency—perfect for handling large volumes of full-piece goods.
Truly "zero human intervention"
Thanks to robots, a scheduling system, and intelligent recognition, the entire operational process is now fully unmanned, enabling automatic loading and unloading—from vehicles to warehouses and back again.
High-frequency tasks, skyrocketing efficiency
The system supports 24-hour, high-frequency handover operations, with a single-bike loading/unloading cycle lasting less than 5 minutes—resulting in efficiency that’s over three times higher than traditional manual processes.
Zero damage rate, quality assured
Equipped with a fully integrated intelligent positioning system and advanced soft-control algorithms, this solution eliminates collisions, drops, and tilting, ensuring product integrity and safe loading/unloading operations.
Technological Advantages
Full-stack AI Scheduling and Control
Equipped with BangQi's self-developed ADS robot dispatch system and WCS warehouse control system, it achieves multi-device collaboration, intelligent path planning, and dynamic scheduling.
Intelligent Visual Positioning System
Achieve recognition of tailgate opening and closing, vehicle position detection, and precise alignment of the docking platform, ensuring high positioning accuracy.
Highly Stable Hardware Integration
Equipped with industrial-grade modules such as multi-axis servos, linear guides, and positioning slides, it supports 24/7 high-intensity operation with an extremely low failure rate.
Multi-modal Fusion Control Logic
It can seamlessly integrate with the Pound Flag WMS system and the LDS pull system, enabling end-to-end collaboration from warehousing to the production floor.
Adaptive Docking Algorithm
Identify height differences between various vehicle models and trunk tolerance levels, then automatically adjust loading/unloading actions and loading rhythm.
Industry Applications
Third-Party Logistics (3PL) Park
Frequent inbound and outbound movements, operations involving multiple fleets, and high sensitivity to both efficiency and labor costs;
E-commerce and Retail Distribution Center
Peak periods involve high-intensity loading and unloading, complex SKUs, and rapid picking rhythms.
New Energy and the 3C Electronics Manufacturing Industry
Finished products from the production line need to be quickly transferred to the transportation stage, with extremely high safety requirements for loading and unloading.
Pharmaceutical and Food Industries
During loading and unloading, ensure zero contamination, minimal contact, and high environmental cleanliness.
Cold Chain Logistics Base
Temperature-controlled cargo handling has extremely strict time requirements, while manual operations are unstable and prone to high error rates.
Customer Case
Unmanned Transformation of the Pharmaceutical Cold Chain Center
By deeply integrating the fork-rail loading and unloading system with the smart access control system, combined with BangQi WMS and the temperature-controlled sensing system, we achieve contactless and zero-hold-time handling of pharmaceutical cold-chain shipments, ensuring the entire handover process remains compliant, clean, and secure.
E-commerce Smart Warehouse Platform Upgrade and Renovation
To address challenges such as the short delivery window and difficulties in workforce scheduling for cross-border e-commerce orders, a dual-wing automated loading and unloading solution has been implemented. This system, paired with multiple undercarriage robots, enables seamless warehouse entry and exit operations and facilitates rapid cargo handovers. As a result, daily operational efficiency has improved by 120%, while the rate of goods damage has dropped to 0%.
Unmanned Logistics Integration on the New Energy Platform
The project has implemented an automated loading and unloading solution using tail-box AGVs combined with rail-guided transfer systems, effectively addressing the labor bottlenecks at high-frequency battery cell shipping nodes. This enables "delivery right off the line," allowing the company to complete over 500 unmanned docking operations in a single day—while reducing the total vehicle-loading/unloading time to just 4 minutes.
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