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Mechanical arm unpacking and picking
Intelligent Automated Feeding and Sorting System
Get the SolutionThe BangQi robotic arm unpacking and picking solution is an intelligent, fully automated feeding and sorting system specifically developed for industries such as new energy, pharmaceuticals, and 3C electronics. It integrates BangQi's proprietary AI algorithms, industrial-grade visual recognition technology, force-controlled gripping strategies, and multi-degree-of-freedom collaborative robotic arms. Featuring high efficiency, exceptional stability, and versatile adaptability, this system enables the seamless automation of the entire process—covering automatic identification, box opening, sorting, classification, and material dispensing—for a wide range of auxiliary materials and raw materials.
The solution is adaptable to raw and auxiliary materials of various sizes, packaging formats (such as cartons, bags, plastic boxes, etc.), and stacking methods. Leveraging a multi-modal fusion technology that combines "vision, robotic arms, and AI," it effectively addresses key challenges like low manual unpacking and picking efficiency, high mis-picking rates, significant contamination risks, and heavy labor demands—ultimately helping customers achieve an intelligent upgrade in their front-end production-line logistics.
Key Highlights
Fully automatic identification and unpacking
Intelligent visual recognition identifies packaging box/bag information, automatically detecting material type, specifications, and orientation—no manual intervention required.
Strong adaptability across multiple scenarios
Capable of handling irregular stacking, various packaging materials and sizes, as well as diverse material types such as powders, rolls, and boxed items—offering exceptional flexibility.
High sorting accuracy, fast efficiency
A single robotic arm can achieve high-speed processing of 5 to 8 items per minute on average, while pairing it with a dual-arm system further enhances picking efficiency—and the mis-pick rate remains below 1%.
Process cleanliness ensures contamination prevention.
Contactless package opening, designed to operate in cleanroom environments, meeting the stringent cleanliness requirements of industries such as pharmaceuticals and lithium batteries.
Significant cost reduction and efficiency improvement
It can replace multiple workers performing continuous tasks, reducing labor costs by 60%-80%, lowering defect rates by 60%-90%, and ensuring safer, more stable operations.
Technological Advantages
AI-powered visual recognition system
By leveraging the Pongqi AI industrial small model and image recognition algorithms, we achieve multi-angle, multi-scenario image recognition, label reading, defect detection, and location pinpointing—with an accuracy rate exceeding 99%.
Adaptive Force Control and Intelligent Grasping Strategy
By considering the material properties, dynamically adjust the gripping force, angle, and path to prevent issues such as tearing, missing items, or slipping, thereby enhancing operational stability.
Modular Robotic Arm Architecture Design
Supports various forms such as collaborative robotic arms and SCARA robots, offering flexible deployment and easy scalability and maintenance for future upgrades.
Seamlessly integrates with WMS/MES systems
Seamlessly integrated with the Pound Flag WMS warehouse system and MOM manufacturing system, enabling synchronized data and logistics flows, as well as full-process visibility and control over the material feeding and picking workflows.
Real-time data tracing and self-diagnosis capabilities
The system can record material handling logs in real time and features self-diagnosis and self-correction capabilities, enhancing the overall safety and reliability of system operations.
Industry Applications
New Energy Factory Line-Side Warehouse
Meeting the high-frequency inbound and outbound demands for components such as electrode sheets, cells, and modules, while enhancing the efficiency of upstream and downstream material flow rhythm alignment.
3C Electronics Precision Component Warehousing
High-density storage combined with fast order fulfillment, perfectly suited for handling multiple SKUs, small batch sizes, and high-frequency picking demands.
GSP Compliance in the Pharmaceutical Industry: Storage and Retrieval
Top-level enclosed and isolated storage ensures batch management and meets cleanliness requirements for pharmaceutical materials, reducing the risk of cross-contamination.
Automotive Parts Picking Center
Avoid human errors in picking and counting, as well as other issues, while seamlessly handling diverse parts, high-frequency inbound/outbound operations, and highly complex order-processing requirements.
Customer Case
A large-scale pharmaceutical manufacturing base
Application scenario: Automated unpacking of pharmaceutical raw materials followed by sorting before feeding, requiring support for cleanroom environments and batch control.
Deployment details: Deploy a single-arm collaborative robot, a cleanroom workstation, image recognition, and a barcode scanning & traceability system.
Implementation results: Labor costs reduced by 70%, enabling automatic upload of single-batch operations to the MES system and ensuring GMP compliance.
A Leading Lithium Battery Company's Automated Unpacking and Picking Project
Application scenario: Unpacking and sorting of auxiliary materials at the front end of the electrode sheet line, including bagged materials, box-packed paper cores, rolled materials, and more.
Deployment details: Deploy a dual-robot system, AI vision, and sensing system, integrated with WMS/WCS systems for coordinated control.
Implementation results: Average unpacking and picking efficiency doubled, while the contamination rate dropped by 95%, enabling the replacement of a 3-person workstation with zero staff.
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