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Vertical Storage, Horizontal Picking Dense Warehouse
Efficient inbound storage + low-level picking
Get the SolutionThe BangQi dense storage solution for order picking focuses on addressing the core challenges faced by the warehousing and logistics industry—namely, optimizing space utilization, enhancing operational efficiency, and reducing labor costs. At its core, the design concept revolves around an "efficient inbound-storage + low-level order-picking" workflow, paving the way for a new paradigm of intelligent, high-density, and cost-effective material storage and warehouse operations.
The solution restructures the warehouse layout in a three-dimensional manner, featuring a high-density automated storage system on the upper level and an intelligent, high-frequency picking area below. Combined with BangQi’s WMS/WCS system and advanced automation equipment such as recessed robots and fork-lift robots, this approach enables fully unmanned operations across the entire material handling process—from inbound logistics and sorting to outbound delivery. As a result, it significantly boosts warehouse efficiency and enhances the intelligence of management, making it particularly well-suited for scenarios involving high-frequency material turnover in industries like new energy, 3C electronics, pharmaceuticals, and automotive manufacturing.
Key Highlights
Space utilization increased by 2 times
High-level intelligent storage design effectively maximizes vertical space utilization, making it ideal for warehouse areas exceeding 3 meters in height while optimizing stacking density to the fullest.
Manual operations reduced by 50%
By replacing manual labor with automated handling and intelligent management systems, we reduce workforce requirements and lower the physical strain on employees, alleviating pressure related to staffing.
Picking efficiency improved by 50%
The high-frequency outbound area is located on the ground, enabling robots to quickly retrieve and automatically dispatch items, thereby minimizing path inefficiencies and reducing wait times.
Significant cost reduction and efficiency improvement
Operating costs have been reduced by more than 30%, and the time required per order shipment has been cut by 40%, significantly easing the operational burden caused by labor costs and picking errors.
Technological Advantages
High-Density 3D Storage Architecture
Multi-layer, expandable storage rack design supports access to standard bins, pallets, and multi-size packaging, maximizing warehouse space utilization.
Intelligent Warehouse Control System (WCS)
Seamlessly integrated with Pound Flag WMS, enabling intelligent scheduling between upper and lower cargo levels, optimizing routing, and ensuring real-time task distribution.
Flexible adaptation for multiple types of robots
Stealth robots and forklift robots can dynamically divide tasks based on cargo type and outbound frequency, enabling high-frequency, low-consumption, and stable operations.
AI Path Optimization and Behavior Prediction
An AI-based path prediction system can prioritize picking tasks, reducing redundant scheduling and minimizing path conflicts.
End-to-end system integration
The entire process—from inbound scanning and intelligent sorting to order picking and outbound delivery—is uniformly managed by the system, enabling precise "goods-to-person" distribution.
Industry Applications
Pharmaceutical industry
Automatic sorting of medicinal materials and excipients, designed to support pharmaceutical manufacturing scenarios requiring small-batch, multi-category handling, stringent traceability, and high operational cleanliness standards.
3C Electronics Industry
Automated unpacking and precise sorting of various electronic components for feeding, enabling scalable, small-package handling with high-frequency picking operations.
E-commerce & 3PL Logistics Warehouse
Implement unmanned operations for tasks such as pre-order product sorting and post-return re-sorting, enhancing operational efficiency.
Customer Case
Intelligent Pharmaceutical Warehouse Upgrade and Modernization for a Major Pharmaceutical Company
Scene pain points: High GSP requirements, high error rate in manual picking, and significant challenges in batch management.
Deployment plan: Establish an upper-level isolated smart storage zone, set up high-frequency medicine picking stations at the lower level, and integrate an automated sorting system.
Application Results: Batch traceability compliance rate reached 100%, order-picking error rate dropped to below 1‰, and labor savings in picking operations amounted to 4 shifts.
A large-scale retail enterprise's put-away and order-picking renovation project
Scene pain points: The original manual warehouse area suffers from low space utilization, long material-handling wait times, and insufficient manpower for nighttime operations.
Deployment plan: High-level automated vertical warehouse + underground robotic operations in the lower picking area + integrated WMS scheduling system
Application results: Space utilization increased by 80%, production lead time reduced by 60%, and warehouse efficiency improved by 50%.
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