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Fully automatic OHT
High-precision unboxing of roll materials such as aluminum foil and copper foil, enhancing operational safety and environmental cleanliness while reducing labor costs by 50%–100%.
Get the SolutionBangQi Technology has globally launched its first fully automated OHT (Overhead Hoist Transfer) material handling system, designed specifically for industries such as new energy, printing, and paper manufacturing—sectors that primarily rely on roll-based materials. This innovative solution addresses longstanding challenges in traditional material handling processes, including low efficiency, poor precision, and inadequate cleanliness. The system features an advanced gear-rack transmission mechanism paired with a high-precision visual positioning system, enabling the automatic pick-and-place of roll-shaped materials like heavy coils or diaphragms—from buffer racks directly onto production lines—with unmatched accuracy and seamless alignment. By doing so, it powerfully supports the automation upgrade of intelligent manufacturing systems.
Key Highlights
High-precision automatic docking
Built-in visual recognition system, intelligent positioning, and autonomous correction.
Alignment accuracy reaches ±1mm, eliminating human error.
High-Efficiency Gear-Rack Transmission System
Replacing traditional friction wheels to enhance stability and transmission efficiency
Combined with servo motor drive, achieve smooth and rapid loading and unloading.
Deep AI-powered intelligent collaboration
Integrating AI algorithms, cloud computing, and big data to enable autonomous scheduling and predictive maintenance.
Supports manual, semi-automatic, and fully automatic multi-mode switching
Dual-head modular design, highly adaptable
Can simultaneously handle materials of different specifications.
Supports quick tooling changes, saving both debugging time and costs.
Multi-layered security protection system
Equipped with a security scanner and featuring human-machine collaboration protection capabilities.
Achieve "zero material drop rate" and ensure production safety.
Boost efficiency, cut costs—delivering significant benefits
Work efficiency improved by 80%, and the loading/unloading cycle was shortened by 60%.
Labor costs reduced by 90%, while defect rates dropped by 70%-80%.
Product Specifications
|
Parameter Item |
Specification Description |
|
Moving object |
Roll-shaped materials such as electrode foils and separators |
|
Mating precision |
±1 mm |
|
Drive Structure |
Gear rack + guide rail + servo motor |
|
Control Method |
Manual/Semi-automatic/Fully automatic |
|
Connection method |
High-Precision Visual Automatic Positioning |
|
Structural form |
Modular design + dual-head structure |
|
Security Configuration |
Security Scanner + Multi-Layer Protection System |
|
Job efficiency improvement ratio |
Increase by more than 80% |
|
Applicable Space |
Airborne transportation, with no land occupancy |
Industry Applications
New Energy Manufacturing
Battery electrode/diaphragm loading and unloading
Suitable for High-Cleanliness Workshop Environments
The unmanned production line boasts strong integration capabilities.
Clean manufacturing of electronics, semiconductors, and more
Contactless handling, low vibration
Meet stringent cleanliness and high-precision standards
Printing industry
High-speed pick-and-place of roll paper
Enhance material flow efficiency
Minimizing scrap waste and reducing manual intervention
Paper manufacturing industry
High-intensity, long-term stable operation
Automated loading and unloading reduce paper damage.
Optimizing space utilization
Customer Case
A printing company factory
Application scenarios: A flexible handling solution is needed to accommodate multi-specification roll materials.
Solution: Using a dual-head OHT system + modular tooling system
Realizing value:
Equipment utilization increased by 60%
Product defect rate reduced by 80%
A certain semiconductor company
Application scenarios: Old equipment frequently breaks down and operates inefficiently.
Solution: Import the OHT system to replace manual handling processes.
Realizing value:
Overall defect rate decreased by 75%.
The loading and unloading process is now smoother.
A leading new-energy battery company
Application scenarios: High-end battery cell production lines require frequent loading and unloading.
Realizing value:
Production cycle time improved from 12 minutes per cycle to 5 minutes per cycle.
Artificially reduce 4 workers per team
Annual labor cost savings exceed one million yuan.
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